Flat Wire Supplier & Manufacturer: Custom Stainless Steel, Aluminum & Copper Flat Wire
Flat Wire Supplier & Manufacturer
Fullgreat Metal is a precision flat wire manufacturer producing custom flat wire by cold rolling and slitting drawn wire — in stainless steel, aluminum, copper, iron and composite copper. As a factory-direct flat wire supplier, we control rolling, slitting and edge conditioning in-house, holding cross-section tolerance to ±0.01 mm with surface finish, temper, edge condition and packaging matched to your production line.
Flat wire is the material behind transformer windings, electronics connectors, zipper teeth, precision springs, wiper blades and decorative hardware. Send us the profile, grade and volume — our engineering team confirms feasibility, samples and quotes with full MTC documentation.
Specifications
| Item | Specification |
|---|---|
| Material | Stainless Steel / Aluminum / Copper / Iron / Composite Copper |
| Width Range | 0.1 – 20 mm (customizable) |
| Thickness Range | 0.05 – 3.0 mm (customizable) |
| Cross-Section Tolerance | Within ±0.01 mm |
| Profile | Flat / Rectangular / Square / Special-Shaped |
| Tensile Strength | As per material grade and temper |
| Surface Finish | Bright / Polished / Matte / Coated |
| Packaging | Spool / Coil / Wooden Reel |
| MOQ | 500 kg (lower for samples / trials) |
Need a specific width, thickness, or finish? Our engineering team can develop a tailored flat wire profile based on your requirements.
Materials & Grades
- Stainless steel flat wire — 304, 316L, 201, 430 and non-magnetic grades FPD901/FPD902, for zippers, medical devices, electronics and hardware. For the non-magnetic difference, see our non-magnetic stainless steel grades compared guide.
- Copper flat wire — C11000/T2 pure copper at 99.9% conductivity, produced to ASTM B152 / JIS H3100 for transformer windings, connectors and busbars.
- Aluminum flat wire — 5052, 5182, 6061, 6063 and 7050 alloys for automotive, electronics and lightweight structural applications.
- Iron / composite copper — cost-effective options for specialty electrical and mechanical applications.
Why Buy Flat Wire Direct from the Manufacturer
- Factory-direct control — in-house rolling, slitting and edge conditioning means consistent profile, straightness and surface quality coil after coil, not trading-house resale.
- ±0.01 mm tolerance — precision-rolled width and thickness that feed high-speed stamping and forming lines without drift.
- MTC traceability — every shipment carries a Mill Test Certificate with heat number, chemistry and mechanicals. See what a 3.1 certificate must contain in our MTC / EN 10204 3.1 explainer.
- Certified quality — ISO 9001:2015 and GRS certified, with more than 100 sets of processing and testing equipment.
- Proven scale — serving 1,000+ enterprises across 20+ countries since 2008, with 50,000 tons monthly capacity and 10,000 tons inventory.
For the full material-by-material comparison of sizes, grades and applications, see our complete flat wire guide.
Applications
Our custom flat wire is used in electronics and communication accessories, transformer windings and busbars, connectors, zipper and button manufacturing, precision springs and clips, wiper blades, automotive components, and decorative hardware. If your application needs a controlled rectangular section, we can confirm the right material, temper and finish for it.
Product Display
Below are images showing surface smoothness, edge precision, and winding quality of our flat wire.
Flat Wire FAQ
1. What materials can you use for flat wire?
We offer stainless steel (304, 316L, 201, 430 and non-magnetic FPD901/FPD902), aluminum (5052, 5182, 6061, 6063, 7050), copper (C11000/T2), iron and composite copper. Material selection is matched to your conductivity, strength and cost requirements.
2. What width and thickness ranges can you produce?
Widths from 0.1 mm to 20 mm and thicknesses from 0.05 mm to 3.0 mm, with cross-section tolerance held within ±0.01 mm. Custom dimensions and special-shaped profiles are available on request.
3. What surface finishes are available?
Bright, polished, matte and coated finishes, with custom coatings available for your application requirements.
4. What industries use your flat wire?
Electronics and communication accessories, transformer windings, connectors, zipper and button manufacturing, precision springs, wiper blades, automotive components and decorative hardware.
5. Do you provide MTC with flat wire shipments?
Yes — every shipment carries a traceable Mill Test Certificate with heat number, chemical composition and mechanical properties, so your incoming inspection matches your specification.
6. Can I get samples before ordering?
Yes — sample quantities below the standard 500 kg MOQ are available for evaluation and trial runs. Send your drawing or specification to confirm feasibility first.
7. What is your minimum order quantity?
Our standard MOQ is 500 kg, with lower quantities available for samples or trial orders.
Request a Quote
If you’re interested in custom flat wire, please click the button below to contact us directly.
About Fullgreat Metal: We are an ISO 9001 and GRS certified manufacturer of precision metal components.
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